Author: Tabitha

How Long Does Forklift Training Take?

Posted on by Tabitha
Forklift Instructor Course

It can be difficult to decide on which forklift training course to take. You may be inclined to choose the cheapest and shortest course since it will not only save you money but also time. However, by cutting corners, forklift operators may not be trained to a high standard and have the knowledge they need to work safely and efficiently. In our guide, we have listed the factors affecting why a forklift training course may be longer than you expect and things you should consider when choosing the right course for you. 

  • Forklift Training Accreditation and Guidelines
  • Forklift Training Course Structure 
  • How Experience Affects Forklift Course Length
  • Other Factors Affecting Forklift Course Duration
  • Begin Your Forklift Training Today

Forklift Training Accreditation and Guidelines 

When choosing an accredited forklift training course, it is worth looking for a course that is accredited. By looking for a course that has training programmes accredited by the Accrediting Bodies Association, you can have the confidence that you and your fellow forklift operators are all trained to a high standard and in line with the L117 Approved Code of Practice for Rider Operated Lift Trucks (ACOP). 

Accrediting organisations for forklift training include the Road Transport Industry Training Board (RTITB), the Independent Training Standards Scheme and Register (ITSSAR), and the Association of Industrial Truck Trainers (AITT). 

Forklift Training Course Structure 

There are three different elements of training that must be completed to achieve accreditation for forklift operations. Completing these stages is essential to ensure trainee forklift operators are ready to work in a normal environment, guaranteeing the safety of other employees and maintaining productivity within the workforce. 

Basic Training

This level of training is the foundation for forklift operations. Basic training ensures the trainee forklift operator knows how to operate the forklift truck itself and any attachments that may also need to be used. Attachments can include clamps, buckets, and double pallet handlers. 

As this stage involves the trainee forklift operators developing a knowledge of the process of driving a forklift, this part of training should be conducted “off the job”. This means training is specifically to learn how to operate a forklift rather than how to use the forklift on the job. 

Specific Job Training 

Specific job training involves understanding the equipment forklift drivers will use whilst on the job and the procedures they must follow daily. This stage is specific to different businesses as it is tailored to how each individual business operates. 

This training would also be conducted “off the job”, as without completing training, the forklift trainee may disrupt the productivity and safety of other employees. 

Familiarisation Training 

This is the final level of training, as it entails putting together all the training so far and working “on the job”. Under close supervision, trainees will be tasked with everyday jobs to test whether they are able to complete their roles safely and efficiently. This final stage marks the end of training, acting as a gateway into the normal daily procedures of the workplace. 

Refresher Course 

If an experienced and trained forklift operator has not had training in a couple of years, it is recommended they partake in a forklift operator refresher course. This involves testing the forklift operator on their daily procedures and seeing if there are any issues in their performance. If there are any issues, the refresher course can help resolve any bad habits they might have developed over the years. 

How Experience Affects Forklift Course Length

The main factor that affects the length of a forklift training course is the level of experience the trainee has. From novice to conversion courses, the amount of training each trainee requires can differ by a few days. 

Novice In Forklift Operating

If a trainee is new to forklift operation, there is a lot of knowledge and practice they require. As this type of trainee is starting from scratch, all elements of forklift operation must be learned. From the theoretical aspects of training to the practical elements of driving, a new trainee will require approximately 3 to 5 days to become fully trained and qualified.

Experienced Forklift Driver

An experienced forklift driver can be classed as someone who knows how to drive a forklift and has had experience in driving a forklift but has no formal training. This type of trainee will already have the basic knowledge of forklift operation as they drive forklifts on a daily basis. This means they may complete the whole forklift operation course quicker than a new trainee as they already have the experience. Typically, an experienced forklift driver may take about 2 to 3 days to complete the whole forklift training course. 

Refresher Course

A refresher course is for experienced but formally trained forklift operators who may need to freshen up their knowledge of forklift operation. This course is primarily to remove any bad habits these forklift drivers may have acquired to ensure they are operating forklifts safely and to the standard required. Therefore, a typical refresher course should only take about one day to complete. 

Conversion Course

A conversion course is aimed at people who need to be trained in using a different forklift truck to the one they are used to. These trainees are experienced forklift drivers who are now required to use different vehicles. This means training can vary depending on the forklift the trainee can already operate and the new forklift truck they are required to operate. This means training can take anywhere from half a day to 5 days. 

Other Factors Affecting Forklift Course Duration

Aside from the type of course and trainee, other factors that can affect the length of a forklift training course can be the type of forklift truck a trainee is training to use and the type of training the company requires. 

Type of Forklift 

There are a variety of different forklift models that a trainee can be asked to operate. For example, a Powered Pallet Truck may take less training as it is simple to operate. Additionally, if the trainee is required to use any attachments during their daily tasks, this can add some time to the training course.

Company Preferences 

Alternatively, a company may prefer to have restricted training. This can mean training is limited to just basic training. By reducing the amount of training required, the length of the course can be shortened by over 4 days. 

This may mean less time and money is spent on training, but this also means forklift operators are not accredited, which can also impact insurance. Additionally, the safety of other employees may be compromised as trainees may not have a full understanding of the forklift they have been trained to operate. 

It is recommended a fully accredited forklift training course is offered by employers to ensure any employee who operates forklifts is trained to a high standard and the safety of other employees is not compromised. 

Begin Your Forklift Training Today

Are you wanting to become an accredited forklift operator and are interested in commencing your training? At HL Training, we provide accredited forklift operator courses to elevate the skills of you or your workforce. Our services include professional on-site and in-house training that is endorsed by leading accrediting bodies in the UK, such as RTITB. We offer training for a variety of forklift trucks, from counterbalance forklifts to order pickers. Get in touch with our team either by calling us at 0117 952 5625 or by completing our online form to embark on the journey of enhancing your skills today.

Forklift Course Length FAQs

How long does it take to do a forklift course?

There are various courses and factors that affect the length of a forklift training course. This includes the amount of experience you have, whether you require a refresher course, and the type of forklift you need training for. On average, for a novice forklift operator, it can take 3 to 5 days to complete training. 

How hard is it to get forklift certified?

It is not hard to get forklift certified if you follow and complete all the training required. By completing the full training course from basics to familiarisation, you can ensure you are able to operate a forklift safely without compromising others and productively to increase efficiency. 

How long does a UK forklift license last for?

There is no expiry date for a forklift license, but it is recommended by HSE that you “renew your license” every 3-5 years. To do this, HSE experienced forklift drivers should take a refresher course to ensure they are still operating a forklift to industry standard. Experienced forklift drivers who only have a certificate of basic training should also take a refresher course. If you are experienced forklift driver but have never taken a training course, then you will not be able to take a refresher course, but should instead undergo experienced forklift operator training.

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How Heavy are Forklifts?

A Comprehensive Guide to Forklift Batteries

Posted on by Tabitha

Forklifts are the workhorses of warehouses and many other industrial and commercial settings. And batteries are the life force behind forklifts. Therefore, forklift batteries are a fundamental aspect of your operations. Ensuring your batteries work effectively is crucial to optimal performance. Here’s how to maximise your battery’s performance and longevity. 

Types of Forklift Batteries

Forklift batteries come in various types, each with its characteristics and benefits. Understanding these distinctions is crucial to choosing the right power source for your needs.

Lead-Acid Batteries

Lead-acid batteries have been the traditional workhorses of the forklift industry. These robust batteries are known for their reliability and are well-suited for various applications. However, they require diligent maintenance and have limitations regarding charging speed and overall lifespan.

Lithium-Ion Batteries

Lithium-ion batteries represent a modern and increasingly popular alternative. They offer faster charging, longer cycle life, and reduced maintenance needs. Lithium-ion batteries are ideal for operations that require high productivity and minimal downtime.

Fuel Cell Batteries

Fuel cell technology is gaining traction as a green and sustainable forklift power source. These batteries use hydrogen to generate electricity, emitting only water vapour as a byproduct.

Charging an Electric Forklift: A Step-by-Step Guide

Charging an electric forklift battery is relatively straightforward, but following the correct procedures is essential to safety, battery health, and performance.

Step 1: Prioritise Safety

Equip yourself with personal protective gear, including safety glasses and gloves.

Step 2: Battery Inspection

Inspect the battery for any visible damage, leaks, or other issues. If any problems are detected, address them before proceeding with charging.

Step 3: Disconnect the battery

Before charging, ensure that the forklift is powered off, and safely disconnect the battery from the forklift. 

Step 4: Charger Connection

Ensure mains power is switched off, then plug the charger into an appropriate power source and attach it to the charger. 

Step 5: Commence Charging

Start the charging process. Most modern chargers come with indicator lights or displays to track the progress.

Step 6: Close Monitoring

Regularly check charging batteries. Immediately stop charging if you notice any unusual heat, smoke, or leaks. These could indicate more significant issues that require professional attention.

Step 7: Disconnect Charger

The charger should automatically transition to maintenance charge mode when the battery is fully charged. If not, stop the charger and then disconnect it to prevent overcharging. ALWAYS stop the charger and isolate the power source before disconnecting the battery. 

Best Practices for Forklift Battery Maintenance

The different kinds of forklift batteries have different maintenance requirements. Whether you have lead-acid or lithium-ion, knowing how to look after them is essential to keep your forklifts running smoothly. Here are some helpful best practices to keep in mind to get the most from your forklift batteries and maximise their longevity. 

Watering and Electrolyte Levels

Maintaining the proper water levels and ensuring the correct electrolyte levels in lead-acid batteries are critical. Here’s how to do it effectively:

  1. Scheduled Watering: Follow a regular watering schedule per the manufacturer’s recommendations.
  2. Use Distilled, Deionised or Demineralised Water: Always use distilled water when topping off battery cells to prevent impurities.
  3. Correct Levels: Maintain water levels to cover the battery plates without overfilling.

Cleaning and Inspection

  1. Exterior Cleanliness: Keep the battery and its surroundings clean to prevent dirt and debris from affecting connections and ventilation.
  2. Internal Examination: Routinely inspect the battery for corrosion, leaks, or damage. Address any issues promptly.

 Preventing Overcharging and Undercharging

  1. Equalisation Charges: Implement equalisation charges as the manufacturer recommends to maintain consistent cell voltage.
  2. Avoid Overcharging: Prevent overcharging, which can harm the battery and shorten its lifespan.
  3. Prevent Undercharging: Avoid undercharging to prevent sulfation, which reduces battery capacity.

These practices will help ensure your forklift batteries’ longevity and optimal performance.

Forklift Training

Forklifts are powerful tools that help support a variety of operations across a broad range of industries. However, they must be used with care. Proper forklift training is essential to not only effective operation but also safety. Understanding forklift batteries and how to safely and effectively use and charge them is key to workplace safety, maximising effectiveness and avoiding unnecessary expenses (such as needing to replace batteries more frequently).

To learn more about forklift operator training, speak to our team of experienced forklift training instructors. 

Forklift Battery FAQs

How long does it take to charge a forklift battery?

Charging time varies based on battery type, capacity, and the state of charge. Typically, charging a forklift battery takes 8-10 hours.

When should your forklift battery be recharged?

Recharge your forklift battery when it reaches 20-30% capacity to prevent deep discharges, which can harm the battery.

Can you charge a forklift overnight?

Yes, many forklift batteries can be charged overnight. Modern chargers often have features to prevent overcharging, but proper monitoring is essential.

How many hours does a forklift battery charge last?

A battery charge will typically offer a full shift (8 hours) of use before reaching the recommended charging point of 20-30% charge. It is recommended to follow the 8-8-8 rule: 8 hours of operation, 8 hours of cooling, and 8 hours of charging. 

How long do forklift batteries last?

Forklift battery lifespan depends on usage and maintenance. Typically, they last 1,500 to 2,000 charge cycles or around 5-7 years with proper care and maintenance.

Learn more about forklift safety

For more great advice on how to get the most from your forklifts, check out our blog. Here are some helpful guides you may be interested in:

How Heavy Are Forklifts?

Posted on by Tabitha

Forklifts are an indispensable tool in various industries, serving a critical role in material handling and logistics. These powerful machines make the movement of heavy loads easier and more efficient. However, to understand the safe operation and transport of forklifts, it’s crucial to grasp just how heavy these machines can be.

Understanding the weight of forklifts is not just an academic exercise; it has real-world implications for safety, maintenance, and logistics planning. Understanding and appreciating the scale of the machinery you are working with is key to using them safely and effectively.

Types of Forklifts and Their Weights

Forklifts are not a one-size-fits-all solution; they come in various types, each tailored to specific tasks and industries. Different categories of forklifts will provide trucks in varying weight ranges. The weight of a forklift may be a byproduct of its design or an intentional part of its design intended to help it better serve its function. 

How Much Do Counterbalance Forklifts Weigh?

Counterbalance forklifts are the workhorses of many industries, designed with a straight-mast configuration for balancing loads in front of the front wheels. These versatile machines come in various weight ranges, typically starting from around 1,300kg. Typical counterbalance trucks may be as heavy as 4,000kg, with some specialist options being even heavier. 

How Much Does A Forklift Counterweight Weight

Counterbalance forklifts use counterweights to offset the weight of the load they are carrying. A counterweight can weigh in the region of 1300kg – 2300kg.

How Much Do Telescopic Handlers Weigh?

Telehandlers combine forklift functionality with extended reach, making them versatile in agricultural and construction settings. They can weigh from approximately 6,800Kg up to more than 13,500Kg.

How Much Do Order Pickers Weigh?

Order pickers are ideal for precise inventory handling, with operators standing on a platform that raises them to access items on shelves. Their weight ranges from 1,200Kg to 8,000Kg.

How Much Do Pump Trucks Weigh?

Pump trucks are compact, manual, or electric tools for short-distance pallet transport. They are commonly lighter, weighing as little as 100Kg.

How Much Do Side Loaders Weigh?

These forklifts are specifically designed for handling long and heavy loads from the side. The side loader attachment provides strength and stability but also adds to the weight of the forklift. Their weight varies based on capacity but often falls between 4,500Kg to 11,000Kg – although it can be more.

How Much Do Electric Forklifts Weigh?

Electric forklifts offer an eco-friendly and indoor-friendly option. Despite having large, heavy batteries, electric forklifts are often lighter than diesel and gas equivalents. Depending on their capacity and design, they can range from 1,100Kg to 8,000Kg in weight.

How Much Do Rough Terrain Forklifts Weigh?

These rugged forklifts tackle outdoor tasks, featuring large, robust tires to navigate uneven terrain. Their weight often starts at 4,500Kg.

Forklifts come in many types and sizes, and their weight is influenced by their lifting capacity and design, materials, and power source. While larger and more powerful forklifts tend to be heavier to accommodate their enhanced capabilities, electric models, favoured for their eco-friendliness, are generally lower capacity. Understanding the relationship between forklift weight and capacity is vital for safety, efficiency, and informed decision-making in the material handling industry. Whether you’re a forklift operator or a logistics professional, knowing the intricacies of forklift weight ensures that these indispensable machines can be utilised effectively and securely in various work environments.

Learn More About Forklift Safety

For more guidance on forklifts and forklift safety, check out our other blog posts, such as these recommended reads:

Forklift Training

Forklifts are pivotal in diverse industries, but their safe and efficient operation requires proper training. Understanding crucial aspects such as a forklift’s weight is imperative to ensure your team’s safety and maximise forklift performance. Discover more about forklift operator training from our team of experienced instructors. Contact us today to equip your workforce with the knowledge and skills needed for secure, effective forklift use.